Technical and Engineering Consulting Services for the Food Manufacturing Industry

Integrated Capital Project Delivery

 

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Food & consumer packaged goods manufacturing

Integrated Capital
Project Delivery.

Owner-side leadership for food and CPG manufacturing capital projects. We connect engineering, project controls and execution readiness—from capital planning through commissioning and operational handover.

Manufacturing facility with receiving, processing, utilities, packaging, CIP, palletizing and shipping.

What we do

Technical Depth.
Practical Delivery.

Flexible support for food and CPG manufacturers, tailored to the needs of your operation and the stage of your project.

Our lead offering

Integrated Capital Project Delivery

MTC combines owner-side project management with integrated schedule, procurement, cost and commissioning controls. Tailored dashboards and AI-assisted reporting help identify risks, clarify decisions and coordinate follow-through from engineering through start-up and operational handover.

MTC integrated capital project delivery connects cost and procurement controls, scheduling, construction and start-up.
Discuss your capital project
01 /

Engineering Project Management

End-to-end leadership from the initial brief through factory handover.

  • Process & packaging systems
  • Contractor & construction management
  • FAT / SAT, commissioning & start-up
  • Vendor coordination, budget & schedule
02 /

CIP & Hygienic Design

Detailed review of how your systems clean, perform and meet hygienic requirements.

03 /

Capital Project Planning

A clearer path from business need to approved, executable project.

  • Capital forecasts & authorization
  • Site masterplans & asset criticality
  • Technology assessment & procurement
  • Mass balance & bottleneck analysis
04 /

Process Improvement

Focused technical support to address losses, reliability and production efficiency.

  • Technical troubleshooting
  • SMED, 5S, CIL & focused improvement
  • Loss tree & material-loss analysis
  • Line efficiency & output improvement

Our experience in action

Selected Projects

Explore examples of our work across manufacturing systems, hygienic design, infrastructure and operational improvement.

Filter projects by type

Showing 22 projects · All projects

Showing 8 projects · Process

Showing 3 projects · Packaging

Showing 7 projects · CIP & hygienic design

Showing 9 projects · Facilities & utilities

Showing 8 projects · Performance improvement

01
PackagingPerformance improvement

Packaging Line Bypass Installation

$1.9MCapital budget managed
View project scope

A packaging bypass system to support production flexibility and equipment maintenance.

  • Led end-to-end project management for a packaging equipment and conveyor installation.
  • Coordinated procurement, installation and commissioning through handover.
  • Delivered the full agreed scope on time and within budget.
02
ProcessPerformance improvement

Process Material Recovery System

$365KCapital budget managed
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A recovery system designed to reduce material waste and improve housekeeping in a food manufacturing operation.

  • Led end-to-end project management from engineering design through installation and commissioning.
  • Coordinated equipment procurement and integration with the existing process.
  • Delivered the full agreed scope on time and within budget.
03
Facilities & utilitiesCIP & hygienic design

Production Flooring and Drainage Upgrade

$2.9MCapital budget managed
View project scope

Production-area flooring and drainage improvements to support sanitation and facility durability.

  • Led end-to-end project management for flooring replacement and related facility improvements.
  • Coordinated engineering, contractor execution and completion of the agreed installation scope.
  • Delivered the full agreed scope on time and within budget.
04
Facilities & utilitiesCIP & hygienic design

Production Area Hygienic Improvements

$1.6MCapital budget managed
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Led facility hygienic design improvements, including equipment and facility modifications, in a food manufacturing environment.

  • Led overall project and budget management for facility hygienic design improvements.
  • Coordinated equipment and facility modifications, including procurement, contractor coordination, installation and handover.
  • Delivered the full agreed scope on time and within budget.
05
CIP & hygienic designPerformance improvement

CIP System and Sanitary Piping Improvements

$325KCapital budget managed
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Targeted clean-in-place equipment, piping and controls improvements to support cleaning performance and system reliability.

  • Led end-to-end project management for CIP equipment and sanitary piping modifications.
  • Managed pump replacement to improve CIP flow and meet hygienic design standards.
  • Coordinated installation, controls updates and startup with validation support.
  • Delivered the full agreed scope on time and within budget.
06
Process

IQF Vegetable Blending System

Engineering • Project delivery
View project scope

Installation and commissioning of a multi-component frozen vegetable declumping and blending system.

  • Led installation of new IQF vegetable declumping and blending system handling multiple components in IBC totes
  • Developed full commissioning protocol, including schedule, resource plan, and task breakdown across project areas
  • Coordinated start-up activities and provided on-site commissioning technical support
  • Managed contractors and construction through final installation and punch list completion
07
CIP & hygienic design

Ingredient Silo CIP Improvement

Engineering • Project delivery
View project scope

CIP recipe optimization and new spray devices for 12,000-gallon ingredient silos.

  • Reviewed and optimized CIP recipes to improve cleaning efficiency and effectiveness on existing ingredient silos
  • Led installation and commissioning of new spray devices on 12,000-gallon ingredient silos
  • Improved sanitation performance while minimizing downtime and operational disruption
08
ProcessCIP & hygienic design

Pigging System & Hygienic Upgrade

Engineering • Project delivery
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Vendor selection, system redesign and turnkey installation of hygienic process equipment.

  • Procured new pigging system equipment and managed vendor selection
  • Redesigned existing system and delivered turnkey installation scope
  • Led contractor coordination and construction management
  • Directed start-up and commissioning of new hygienic process equipment
09
ProcessFacilities & utilities

Pizza Line & Factory Expansion

Engineering • Project delivery
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Commissioning and engineering qualification across sauce, bakery and CIP operations.

  • Developed commissioning schedule and resource plan for multi-area factory expansion
  • Served as commissioning and engineering qualification lead for sauce processing systems
  • Coordinated facility start-up and commissioning support across bakery, CIP, and sauce operations
10
ProcessFacilities & utilities

Pie Slicing Line & Factory Expansion

Engineering • Project delivery
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Start-up and qualification of a new frozen pie slicing line, coordinated with utilities and facility work.

  • Led start-up coordination and commissioning for new frozen pie slicing line
  • Developed detailed commissioning and qualification schedule with cross-functional resource planning
  • Coordinated activities across equipment, utilities, and facility workstreams
11
CIP & hygienic designPerformance improvement

Sauce Factory CIP Optimization

~17%less CIP downtime
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System and controls improvements, followed by a CIP validation study.

  • Performed CIP system design and controls audit to identify optimization opportunities
  • Implemented controls and system improvements to enhance cleaning efficiency and efficacy
  • Led CIP validation study to confirm system changes
  • Reduced CIP downtime by ~17%, increasing production availability and OEE
12
Facilities & utilities

Wastewater Treatment Plant Upgrade

$460Kproject budget
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Design leadership, construction management and commissioning for a dessert manufacturing facility.

  • Project manager for $460K wastewater treatment system upgrade at dessert manufacturing facility
  • Engineering design lead and owner’s representative
  • Led construction management, start-up, and commissioning of upgraded system
13
Facilities & utilities

Bakery Flooring & Food Safety

$454Kcapital budget
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Epoxy flooring installation to improve sanitation and production-area durability.

  • Project manager for epoxy flooring installation in bakery environment
  • Managed $454K capital budget and contractor execution
  • Improved food safety, sanitation, and durability of production areas
14
Facilities & utilities

Bakery Roof Replacement

$474Kproject budget
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Contractor and construction management for a bakery infrastructure upgrade.

  • Project manager for $474K roof replacement project
  • Led contractor coordination and construction management
  • Executed infrastructure upgrade with minimal operational impact
15
Process

Product Recovery Pigging System

Engineering • Project delivery
View project scope

Equipment procurement, system redesign and commissioning for a product recovery upgrade.

  • Procurement of all new equipment and vendors for installation
  • Completed re-design of system and prepared turn-key installation
  • Contractor and construction management for project
  • Start-up and commissioning of new equipment
16
CIP & hygienic design

CIP Audit & Hygienic Design Review

Engineering • Project delivery
View project scope

Recipe optimization, piping review, as-built P&IDs and a hygienic design audit.

  • Completed CIP system recipe overview and made improvements for cleaning efficiency / efficacy
  • Completed CIP and Process Piping field review and as-built P&IDs
  • Completed Hygienic design audit and summary report
  • Provided design and quotation for turnkey installation of new CIP system
17
PackagingPerformance improvement

Spirits Bottling Line Improvements

+20%shrink bundler speed
View project scope

Focused improvements to the shrink bundler, case packer and check-weigher / reject system.

  • Shrink bundler speed and efficiency focused improvements - increased speed of machine by 20%, reduced breakdowns by 50%
  • Case packer speed and efficiency focused improvements
  • Check-weigher and reject system efficiency focused improvement lead
18
Facilities & utilities

Wastewater Treatment Plant Installation

$2.45Mproject budget
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A new treatment system in an existing building, with an interim system during construction.

  • Installation of new waste water treatment system in existing building and interim temporary system during construction
  • Project & budget management at $2.45 MM
  • Design lead and management of design engineering firm
  • Management of installation and construction / contractors
  • Leadership of start-up and commissioning of new equipment and system
19
PackagingPerformance improvement

Dry Pasta Packaging Line Upgrade

Engineering • Project delivery
View project scope

Upgrades to legacy pouch packaging lines to support new products and improve speed and efficiency.

  • Led upgrade of legacy dry pasta pouch packaging lines to increase speed and efficiency for new product lines
  • Start-up coordination and contractor management
20
ProcessPerformance improvement

Ingredient Silo Load Cell Addition

$500Kreported annual savings
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Load cell installation on existing 10,000-gallon ingredient silos.

  • Project budget and management of installation of load cells on existing 10,000 gal ingredient silos - $500K in capital, $500K in savings annually
  • Start-up and commissioning of new equipment
21
Facilities & utilities

Ammonia PSM & Mechanical Upgrade

$635Kcapital project
View project scope

Piping and system upgrades for a large-scale baking facility.

  • Piping and system upgrade for large scale baking facility
  • Project and contractor management - $635K in capital
  • Start-up and commissioning of new equipment
22
ProcessPerformance improvement

Sauce Line Yield Loss Improvement

Engineering • Project delivery
View project scope

Batch kitchen yield-loss analysis and an audit of process equipment condition and functionality.

  • Pasta sauce line /  batch kitchen yield loss analysis - identification of batch yield losses to reduce material losses and improve line efficiency
  • Process equipment maintenance & functionality audit

Projects may appear in more than one category. Results shown relate to the individual project and equipment described.

Jason McDonald, Managing Member and Lead Consultant
Jason McDonaldManaging Member · Lead Consultant

About MCDONALD TECH Consulting

Engineering Experience.
Personal Commitment.

Since 2017, MTC has helped clients of all sizes deliver successful capital projects across foods and CPG manufacturing. Based in southern Indiana near Evansville and Louisville, our team supports projects nationwide, providing hands-on engineering and project leadership across processing, packaging, utilities and infrastructure.

Led by Jason McDonald, MTC combines more than 18 years of engineering and project management experience with a practical understanding of manufacturing operations. Jason guides projects from business case development and capital planning through execution, commissioning, start-up and operational handover. His collaborative approach aligns engineering, operations, suppliers and contractors around clear scope, budget and schedule objectives.

Jason’s experience spans individual capital projects, multi-project programs, process improvement, product innovation and team development. His technical background includes acid and acidified hot-fill processes, low-acid processing and retorting, aseptic processing and filling, dry powder and particulate handling, and flexible and rigid packaging. He brings additional expertise in clean-in-place (CIP) systems, hygienic equipment and facility design, and technical troubleshooting.

His industry experience covers wet and dry savory products, dressings, frozen foods, bakery products, ready-to-eat desserts and distilled spirits.

M.S. Technology ManagementWestern Kentucky University · 2014

B.S. Mechanical Engineering TechnologyPurdue University · 2007

Process & packaging technologyCapital managementEquipment start-upTechnical troubleshooting

Let’s talk about your project

What’s next for
your operation?

Email Jason to set up a chat about your project and the support you need.

Southern Indiana · Supporting projects nationwide
General response time: one business day